EV High Voltage Battery Harness with Corrugated Conduit
The EV High Voltage Battery Harness with Corrugated Conduit is designed for electric vehicles, new energy vehicles and high voltage battery systems. It combines orange EV high voltage cable, protective corrugated conduit and crimped copper lugs to provide a reliable power connection for battery packs, PDU, inverters and motor controllers.
Technical Parameters
| Product Name | EV High Voltage Battery Harness with Corrugated Conduit |
|---|---|
| Cable Type | EV High Voltage Battery Cable Harness |
| Rated Voltage | 600V / 1000V / 1500V DC Available |
| Conductor Material | Bare Copper / Tinned Copper |
| Wire Size | 16 mm², 25 mm², 35 mm², 50 mm², 70 mm², 95 mm², 120 mm² or Customized |
| Insulation Material | XLPE / XLPO / Silicone Rubber / Customized |
| Outer Protection | Orange Corrugated Conduit |
| Terminal Type | Copper Lug / Tinned Copper Lug / Ring Terminal |
| Terminal Hole Size | M6 / M8 / M10 / M12 or Customized |
| Additional Protection | Heat Shrink Tube, Insulation Sleeve, Terminal Cover Available |
| Operating Temperature | -40°C to 125°C |
| Application | EV Battery Pack, PDU, Inverter, Motor Controller, High Voltage DC System |
Reference Cable Size Options
| Wire Size | Common Terminal Hole | Typical Application |
|---|---|---|
| 16 mm² | M6 / M8 | EV battery and medium current connection |
| 25 mm² | M6 / M8 / M10 | Battery pack and PDU connection |
| 35 mm² | M8 / M10 | High voltage battery harness |
| 50 mm² | M8 / M10 / M12 | Motor controller and inverter connection |
| 70 mm² | M10 / M12 | High current EV power system |
| 95 mm² | M10 / M12 | Heavy-duty EV battery connection |
Key Features
- EV high voltage battery harness with protective corrugated conduit.
- Orange conduit and cable jacket for clear high voltage identification.
- Crimped copper lugs provide secure connection to battery terminals and busbars.
- Flexible harness design for battery packs and compact EV power systems.
- Custom cable length, conductor size, terminal type, lug hole size and conduit length are available.
Applications
- EV battery pack connection
- New energy vehicle high voltage wiring
- Power distribution unit connection
- Motor controller and inverter connection
- Energy storage battery systems
- High voltage DC power circuits
Custom EV High Voltage Battery Harness Supplier
Wubai Cable Wire supplies custom EV High Voltage Battery Harness with Corrugated Conduit solutions for electric vehicles, battery systems and new energy power applications. We can customize cable length, wire size, voltage rating, terminal type, lug hole size, corrugated conduit and packaging according to your drawings or samples.
If you need a reliable EV high voltage battery harness manufacturer, send us your specifications and our team will provide a suitable cable solution and quotation.
