EV High Voltage Unshielded Battery Cable Assembly
The EV High Voltage Unshielded Battery Cable Assembly is designed for electric vehicles, new energy vehicles, battery packs and high voltage DC power systems. It uses orange EV unshielded high voltage cable with crimped copper lugs to provide stable power connection between battery modules, PDU, inverters and motor controllers.
Technical Parameters
| Product Name | EV High Voltage Unshielded Battery Cable Assembly |
|---|---|
| Cable Type | Unshielded EV High Voltage Battery Cable |
| Rated Voltage | 600V / 1000V / 1500V DC Available |
| Conductor Material | Bare Copper / Tinned Copper |
| Wire Size | 16 mm², 25 mm², 35 mm², 50 mm², 70 mm², 95 mm², 120 mm² or Customized |
| Insulation Material | XLPE / XLPO / Silicone Rubber / Customized |
| Shielding | Unshielded |
| Jacket Color | Orange or Customized |
| Terminal Type | Copper Lug / Tinned Copper Lug / Ring Terminal |
| Terminal Hole Size | M6 / M8 / M10 / M12 or Customized |
| Operating Temperature | -40°C to 125°C |
| Application | EV Battery Pack, PDU, Inverter, Motor Controller, High Voltage DC System |
Reference Cable Size Options
| Wire Size | Common Terminal Hole | Typical Application |
|---|---|---|
| 16 mm² | M6 / M8 | EV battery and low to medium current connection |
| 25 mm² | M6 / M8 / M10 | Battery pack and PDU connection |
| 35 mm² | M8 / M10 | High voltage battery cable assembly |
| 50 mm² | M8 / M10 / M12 | Motor controller and inverter power connection |
| 70 mm² | M10 / M12 | High current EV power system |
| 95 mm² | M10 / M12 | Heavy-duty EV battery and DC power connection |
Key Features
- Unshielded EV high voltage battery cable assembly with copper terminal lugs.
- Orange cable jacket for clear high voltage identification in EV systems.
- Crimped cable lugs provide secure connection to battery terminals and busbars.
- Flexible cable structure for easy installation in battery packs and power systems.
- Custom cable length, wire size, terminal type and insulation protection are available.
Applications
- EV battery pack connection
- New energy vehicle high voltage wiring
- Power distribution unit connection
- Motor controller and inverter connection
- Energy storage battery systems
- High voltage DC power circuits
Custom EV Battery Cable Assembly Supplier
Wubai Cable Wire supplies custom EV High Voltage Unshielded Battery Cable Assembly solutions for electric vehicles, battery systems and new energy power applications. We can customize cable length, conductor size, voltage rating, terminal hole size, insulation sleeve and packaging according to your drawings or samples.
If you need a reliable EV high voltage unshielded battery cable assembly manufacturer, send us your specifications and our team will provide a suitable cable solution and quotation.
