EV High Voltage Battery Cable Assembly
The EV High Voltage Battery Cable Assembly is designed for electric vehicles, new energy vehicles, battery packs and high voltage DC power systems. It uses orange and black battery cables with crimped ring terminals to provide reliable positive and negative power connections.
Technical Parameters
| Product Name | EV High Voltage Battery Cable Assembly |
|---|---|
| Cable Type | Positive and Negative Battery Cable Assembly |
| Rated Voltage | 600V / 1000V / 1500V DC Available |
| Conductor Material | Bare Copper / Tinned Copper |
| Wire Size | 16 mm², 25 mm², 35 mm², 50 mm², 70 mm², 95 mm², 120 mm² or Customized |
| Insulation Material | XLPE / XLPO / Silicone Rubber / Customized |
| Cable Color | Orange and Black or Customized |
| Terminal Type | Copper Lug / Ring Terminal / Tinned Copper Lug |
| Terminal Hole Size | M6 / M8 / M10 / M12 or Customized |
| Protection | Heat Shrink Tube, Insulation Sleeve, Terminal Cover Available |
| Operating Temperature | -40°C to 125°C |
| Application | EV Battery Pack, Inverter, PDU, Motor Controller, High Voltage DC System |
Reference Cable Size Options
| Wire Size | Common Terminal Hole | Typical Application |
|---|---|---|
| 16 mm² | M6 / M8 | Battery and medium current connection |
| 25 mm² | M6 / M8 / M10 | EV battery pack connection |
| 35 mm² | M8 / M10 | High voltage battery cable assembly |
| 50 mm² | M8 / M10 / M12 | Inverter and PDU power connection |
| 70 mm² | M10 / M12 | High current EV power system |
| 95 mm² | M10 / M12 | Heavy-duty battery and DC power connection |
Key Features
- EV high voltage battery cable assembly with ring terminals.
- Orange and black cables for clear polarity identification.
- Crimped copper lugs provide stable electrical connection.
- Heat shrink protection helps improve insulation and durability.
- Custom cable length, wire gauge, terminal type and packaging are available.
Applications
- EV battery pack connection
- New energy vehicle power systems
- Inverter and PDU connection
- Motor controller power connection
- Energy storage battery systems
- High voltage DC power circuits
Wubai Cable Wire supplies custom EV High Voltage Battery Cable Assembly solutions for EV battery systems and high voltage power applications. Send us your drawings, samples or specifications, and our team will provide a suitable cable solution and quotation.
