EV High Voltage Connector Cable Assembly
The EV High Voltage Connector Cable Assembly is designed for electric vehicles, new energy vehicles and high voltage DC power systems. It combines orange EV high voltage cable, high voltage connector and copper lug terminal to provide a reliable power connection for battery packs, PDU, motor controllers and inverters.
Technical Parameters
| Product Name | EV High Voltage Connector Cable Assembly |
|---|---|
| Cable Type | EV High Voltage Cable Assembly with Connector and Lug |
| Rated Voltage | 600V / 1000V / 1500V DC Available |
| Conductor Material | Bare Copper / Tinned Copper |
| Wire Size | 16 mm², 25 mm², 35 mm², 50 mm², 70 mm², 95 mm², 120 mm² or Customized |
| Insulation Material | XLPE / XLPO / Silicone Rubber / Customized |
| Connector Type | EV High Voltage Connector / HV Plug / Customized Connector |
| Terminal Type | Copper Lug / Tinned Copper Lug / Ring Terminal |
| Terminal Hole Size | M6 / M8 / M10 / M12 or Customized |
| Protection | Heat Shrink Tube, Insulation Sleeve, Corrugated Conduit Available |
| Operating Temperature | -40°C to 125°C |
| Application | EV Battery Pack, PDU, Motor Controller, Inverter, High Voltage DC System |
Reference Cable Size Options
| Wire Size | Common Terminal Hole | Typical Application |
|---|---|---|
| 16 mm² | M6 / M8 | EV battery and medium current connection |
| 25 mm² | M6 / M8 / M10 | Battery pack and PDU connection |
| 35 mm² | M8 / M10 | High voltage connector cable assembly |
| 50 mm² | M8 / M10 / M12 | Motor controller and inverter power connection |
| 70 mm² | M10 / M12 | High current EV power system |
| 95 mm² | M10 / M12 | Heavy-duty EV battery and DC power connection |
Key Features
- EV high voltage connector cable assembly with HV connector and copper lug terminal.
- Orange cable jacket for clear high voltage identification in EV systems.
- Reliable crimping and insulation protection for stable power transmission.
- Suitable for battery packs, power distribution units, inverters and motor controllers.
- Custom connector type, cable length, wire size, terminal hole size and protection sleeve are available.
Applications
- EV battery pack connection
- New energy vehicle high voltage wiring
- Power distribution unit connection
- Motor controller and inverter connection
- Energy storage battery systems
- High voltage DC power circuits
Custom EV High Voltage Cable Assembly Supplier
Wubai Cable Wire supplies custom EV High Voltage Connector Cable Assembly solutions for electric vehicles, battery systems and new energy power applications. We can customize cable length, conductor size, voltage rating, connector type, terminal type and insulation protection according to your drawings or samples.
If you need a reliable EV high voltage connector cable assembly manufacturer, send us your specifications and our team will provide a suitable cable solution and quotation.
