EV High Voltage Battery Cable Assembly
The EV High Voltage Battery Cable Assembly is designed for electric vehicles, new energy vehicles and high voltage battery systems. It uses orange EV high voltage cable with crimped copper lugs to provide a reliable power connection for battery packs, power distribution units, inverters and motor controllers.
Technical Parameters
| Product Name | EV High Voltage Battery Cable Assembly |
|---|---|
| Cable Type | EV High Voltage Battery Cable with Copper Lugs |
| Rated Voltage | 600V / 1000V / 1500V DC Available |
| Conductor Material | Bare Copper / Tinned Copper |
| Wire Size | 16 mm², 25 mm², 35 mm², 50 mm², 70 mm², 95 mm², 120 mm² or Customized |
| Insulation Material | XLPE / XLPO / Silicone Rubber / Customized |
| Jacket Color | Orange or Customized |
| Terminal Type | Copper Lug / Tinned Copper Lug / Ring Terminal |
| Terminal Hole Size | M6 / M8 / M10 / M12 or Customized |
| Protection | Protective Cap, Heat Shrink Tube, Insulation Sleeve Available |
| Operating Temperature | -40°C to 125°C |
| Application | EV Battery Pack, PDU, Inverter, Motor Controller, High Voltage DC System |
Reference Cable Size Options
| Wire Size | Common Terminal Hole | Typical Application |
|---|---|---|
| 16 mm² | M6 / M8 | EV battery and medium current connection |
| 25 mm² | M6 / M8 / M10 | Battery pack and PDU connection |
| 35 mm² | M8 / M10 | High voltage battery cable assembly |
| 50 mm² | M8 / M10 / M12 | Motor controller and inverter power connection |
| 70 mm² | M10 / M12 | High current EV power system |
| 95 mm² | M10 / M12 | Heavy-duty EV battery connection |
Key Features
- EV high voltage battery cable assembly with crimped copper lugs.
- Orange cable jacket for clear high voltage identification.
- Protective cap and heat shrink sleeve help improve terminal insulation.
- Reliable crimping for stable battery and DC power connection.
- Custom cable length, wire size, terminal hole size and protection design are available.
Applications
- EV battery pack connection
- New energy vehicle high voltage wiring
- Power distribution unit connection
- Motor controller and inverter connection
- Energy storage battery systems
- High voltage DC power circuits
Custom EV Battery Cable Assembly Supplier
Wubai Cable Wire supplies custom EV High Voltage Battery Cable Assembly solutions for electric vehicles, battery systems and new energy power applications. We can customize cable length, conductor size, voltage rating, terminal type, lug hole size, protective cap and insulation sleeve according to your drawings or samples.
If you need a reliable EV high voltage battery cable assembly manufacturer, send us your specifications and our team will provide a suitable cable solution and quotation.
